Manufacturing

Manufacturing

5 Ways real-time data is improving manufacturing

Accurate, real-time data is the cornerstone of improvement strategies in manufacturing and production.

The importance of accurate data in manufacturing is indisputable. In today’s climate of fierce competition, manufacturers must continually search for ways to improve productivity and customer support. In order to maximize results, companies must utilize their data in a strategic fashion, finding the strengths and weaknesses and looking for ways to improve.

While having accessible manufacturing data is no doubt beneficial, simply capturing data is not enough. Not having said data available and on hand when it is needed significantly reduces its usefulness. Imagine how many times during a day opportunities for improvement might be squandered if decision makers don’t have access to the right information.

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Manufacturing

CASE STUDY: Improving Productivity, stock accuracy and efficiency for TrafFix Devices, Inc.

TrafFix Devices, Inc. is a 34-year-old manufacturer of traffic control devices and crash attenuation products that save lives on the world’s highways. Based in Southern California, their products are designed and engineered to meet the highway requirements of countries all over the world.

With a distribution network spanning the United States, Canada, Australia, New Zealand, Europe, South Africa, Mexico and the Middle East, TrafFix requires streamlined productivity, high stock accuracy and most importantly, efficiency. On evaluation, TransLution™ Software ticked all the boxes – a comprehensive, configurable solution using barcode scanning and RF functionality from the point of receipt through to put away, transfers, manufacturing, order processing, pick and pack and dispatch with speed and accuracy.

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Labour & Materials Tracking

LABOR TRACKING CASE STUDY: Airborne Systems

Airborne Systems is the world’s most trusted resource for parachute design and manufacturing. With the expertise of highly skilled engineers, craftsmen and aerospace and defense professionals, they have a foundation of nearly 100 years of designing, developing and fabricating a diverse range of products for the U.S. Department of Defense (Army, Air Force, Navy, Marines and Coast Guard) and their international allies. Due to the nature of their business it is critical that Airborne effectively track labor throughout their manufacturing process. However, they were using manual time and job cards that were then manually captured in spreadsheets by back-office staff. The process was inefficient, slow, and cumbersome and resulted in dated information available in their SYSPRO ERP software. It became clear to Airborne that this system needed to be improved.

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Manufacturing

IB McIntyre: MANUFACTURING

At IB McIntyre innovation is a process that involves thinking about their business every day and looking for opportunities to improve. Jonathan Dawson, Commercial Director, says “In today’s world a business must be like a chameleon constantly adapting to changes in the environment.”

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Manufacturing

MANUFACTURING CASE STUDY: Steel Construction

This client manufactures Mesh Steel Reinforcing for use in the construction industry. It receives coils of wire as raw material and draws these coils or parts of these coils through various machines to produce the finished products that it sells.

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Manufacturing

Manufacturing Case Study: Mining Equipment

This client manufactures and repairs large mining equipment. The repair sector requires that spare parts are kept on-site. As a result, the environment is a combination of a standard warehouse and a complex manufacturing setting. The company’s largest challenge is to manage the conflicting requirements of parts for its manufacturing business with demand from the repair and sales arm, particularly if there is a supply crunch on critical parts.

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Food & Beverage

Manufacturing Case Study: Food & Beverage

This company manufactures food products on behalf of a leading South African retailer. The products range from packaged snacks such as muffins and sandwiches through to pre-prepared meals for home consumption. Products of this type have a particularly short shelf life which can be measured in terms of a few days rather than weeks or months.

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